Electro-Connect
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    • Home
    • Services
      • Capabilities
      • Industries Served
      • Service Philosophy
    • Company
      • About
      • Success Stories
      • Use Cases
    • Contact Us
    • Careers
Electro-Connect
  • Home
  • Services
    • Capabilities
    • Industries Served
    • Service Philosophy
  • Company
    • About
    • Success Stories
    • Use Cases
  • Contact Us
  • Careers

Capabilities

  • Circuit Boards
  • Cable Assemblies
  • Wire Harnesses
  • Insert Moldings
  • Mechanical Assemblies 
  • Integrated Systems
  • Engineering and Prototyping

Global Scale, Made Local

ECI is proud to be named a global representative for quality excellence in the US manufacturing industry. [ISO 9001]  [ISO 13485]  [UL508A]  [FDA Compliant]

Learn More about our capabilities

Our Process

1. Manufacturing Assessment

3. Configure Production Work Streams

1. Manufacturing Assessment

  • Review your bill of material (BOM), designs and schematics.
  • Evaluate the lead time of key components.
  • Conduct a complete evaluation of serviceability vs. cost effectiveness.
  • Recommend substitutions to reduce lead time and improve product quality.
  • Forecast volume requirements.

2. Cost Optimization

3. Configure Production Work Streams

1. Manufacturing Assessment

  • Make recommendations for component substitution and process innovation.
  • Identify opportunities for your organization to optimize for automation over labor-intensive tasks to reduce costs.
  • Deliver a complete manufacturing process recommendation.

3. Configure Production Work Streams

3. Configure Production Work Streams

3. Configure Production Work Streams

  • Assign key ECI personnel and technology assets to your program.
  • Design a customized production plan for your products that emphasizes continuous process innovation and efficiency.
  • Initiate machine configuration and resource allocation.
  • Establish custom testing and inspection processes for quality control.

4. Source Raw Materials

6. Testing & Quality Control

3. Configure Production Work Streams

  • Leverage ECI’s existing relationships with top-tier electronic component distributors and boutique manufacturers from all around the world to provide you with the lowest-possible material costs.
  • Monitor and report on any new fluctuations in your supply chain.
  • Finalize timelines for materials acquisition and initial prototype development.
  • Establish a regular communication cadence once the prototyping phase begins.

5. Prototyping Development

6. Testing & Quality Control

6. Testing & Quality Control

  • Initiate rapid prototype development in-house.
  • Configure and setup initial production runs to test and evaluate product feasibility and performance against efficiency measures.
  • Stress-test all core manufacturing processes for low and peak volume, based on your specific requirements.
  • Proactively identify steps to optimize production processes to reduce rework, waste, and wait time.

6. Testing & Quality Control

6. Testing & Quality Control

6. Testing & Quality Control

  • Utilize ECI’s proprietary quality control techniques and technologies to implement custom testing and inspection procedures for your unique product.
  • Identify opportunities to implement additional “stage-gate” testing to improve pass rates.
  • Implement ECI’s Quality Best Practices throughout the entire production process.

7. Product & Manufacturing Optimization

8. Prepare for Pilot or Full-Production Run

8. Prepare for Pilot or Full-Production Run

  • Monitor and review performance data from initial prototype runs.
  • Evaluate KPIs with all each of your product, engineering, and manufacturing stakeholders.
  • ECI will make design and process recommendations to optimize for full-scale production.
  • Determine opportunities for additional efficiency gains and cost-reduction through minor adjustments to the design, or production process.
  • Implement new schematic and fine-tuned manufacturing process.

8. Prepare for Pilot or Full-Production Run

8. Prepare for Pilot or Full-Production Run

8. Prepare for Pilot or Full-Production Run

  • Manage operations for end-to-end product production in house.
  • Test, learn, and optimize processes to achieve manufacturing excellence at scale.
  • Integrate your customer feedback directly into production, testing and custom calibration.
  • Allocate extra machine capacity to enable you to ramp-up quickly as market demand takes off.
  • Establish a regular communication cadence to monitor and evaluate production performance.
  • Make any adjustments to the program as needed based on customer feedback.

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